In 2026,
Daqin Silicone has completed the full digital and intelligent upgrading of its production base, realizing the whole-process intelligent management of
Silicone sealant production from raw material screening, formula debugging, automated production, real-time quality monitoring to finished product storage and logistics distribution. The intelligent transformation has comprehensively solved the problems of unstable product quality, low production efficiency, and long order delivery cycle in the traditional production mode, greatly improving the company’s comprehensive production capacity and market service capability, and becoming a model of intelligent manufacturing in China’s medium-sized silicone sealant enterprises.
Before the transformation, Daqin Silicone’s production was partially dependent on manual assistance, with formula proportioning and process parameter adjustment relying on empirical operation, resulting in slight quality differences between different batches of products and occasional defective products. To break through the production bottleneck, the company introduced advanced industrial Internet monitoring systems and fully automated twin-screw production equipment, built a digital production workshop, and realized automatic matching of product formulas and intelligent adjustment of production parameters. The system can monitor more than 20 key production indicators in real time, including reaction temperature, stirring speed, curing time, and material viscosity, and automatically correct parameter deviations to ensure consistent product quality of each batch.
The intelligent upgrading has brought significant improvements in production efficiency and product qualification rate. At present, Daqin Silicone’s daily production efficiency has increased by 35%, the product qualification rate has stabilized at 99.2%, and the order delivery cycle has been shortened from the original 7–10 working days to 3–5 working days, greatly improving customer satisfaction. In terms of quality inspection, the company has introduced intelligent visual detection equipment, which can accurately identify tiny defects such as colloid bubbles, uneven thickness, and insufficient adhesion that are difficult to detect manually, realizing zero-defect delivery of high-end customized products. In addition, the intelligent warehousing system realizes automatic sorting and classified storage of finished products, effectively reducing inventory pressure and material waste.
Industry analysts commented that the intelligent transformation of Daqin Silicone provides a typical development template for small and medium-sized silicone sealant enterprises. In the context of industry homogenization competition, relying on digital manufacturing to stabilize product quality and improve service efficiency is the key for enterprises to achieve differentiated competition. Daqin Silicone said that it will continue to invest in intelligent equipment iteration and digital system upgrading in the future, further build a flexible and efficient intelligent production system, meet the personalized and customized order needs of global customers, and continuously enhance the brand’s market competitiveness through manufacturing upgrading.
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